Product Introduction
Metal Stamping Robot is an industrial robot designed for automated loading and unloading in metal stamping lines, suitable for batch orders and customization.
Main Technical Parameters
| Parameter | Specification |
|---|---|
| Axes | 6 |
| Maximum Payload | 10 kg |
| Maximum Reach | 1587 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Robot Weight | 152 kg |
| Protection Rating | Body IP50 / Wrist IP54 |
| Maximum Speed | J1: 190°/sJ2: 173°/sJ3: 223°/sJ4: 254°/sJ5: 270°/sJ6: 342°/s |
| Motion Range | J1: ±165°J2: −95°/+70°J3: −85°/+75°J4: ±180°J5: ±115°J6: ±360° |
| Allowable Torque | J4: 32.8 N·mJ5: 32.8 N·mJ6: 17 N·m |
| Allowable Moment of Inertia | J4: 0.46 kg·m²J5: 0.62 kg·m²J6: 0.155 kg·m² |
| Operating Temperature | 0–40 °C |
| Recommended Temperature | 15–25 °C |
| Relative Humidity | 20–80% RH (non-condensing) |
| Air Supply Pressure | 0.5–0.7 MPa |
| Power Supply | 220V ±10%, 50/60 Hz |
| Control System | BORUNTE |
| Robot Casting Body | BORUNTE |
| Servo Motors | BORUNTE |
| Reducers | BORUNTE |
| Electrical Components | BORUNTE |
| Grease Volume | J1: 900 mlJ2: 800 mlJ3: 400 mlJ4: 50 mlJ5: -J6: - |
| Timing Belts | J4: MBT233080303, 3M, 8 mm width, 89 teethJ5: MBT233080301, 3M, 8 mm width, 117 teeth |
| Standard Accessories | USB Flash Drive |
Advantages and Application Fields
(I) Core Advantages
High-Precision Repeatability
The Metal Stamping Robot boasts a repeatability of ±0.05mm, ensuring accurate feeding of sheet metal into the stamping die.
Stable 10kg Load Capacity
The Metal Stamping Robot can stably carry a 10kg load, reliably handling steel plates and vacuum suction cups under high-frequency stamping cycles, preventing deformation and material loss.
Flexible Arm Extension Design
With a compact structure and a 1587mm arm extension, it can flexibly move between the conveyor line and the stamping machine in confined stamping workshops.
High-Speed Continuous Operation
The joint speed reaches up to 342°/s, supporting 24-hour continuous automated operation.
Multi-Station Integration Capability
It can operate synchronously with stamping machines and conveyor lines, enabling automatic transfer of formed parts in single or multi-station configurations.
(II)Application Fields and Compatible Materials
| Application Scenario | Specific Application Objects | Adaptable Materials |
|---|---|---|
| Automotive Stamping Parts | Door inner panels, chassis brackets, trunk lids, seat rails | Cold-rolled steel sheets, hot-dip galvanized steel sheets, high-strength alloy steel sheets |
| Home Appliance Sheet Metal Parts | Washing machine drum end caps, air conditioner outdoor unit housings, refrigerator door frames, microwave oven cavities | Cold-rolled steel sheets, color-coated steel sheets, aluminum alloy thin sheets |
| Hardware Accessories | Distribution box housings, shelf connectors, hinge bases, kitchen hardware brackets |
Hot-rolled steel sheets, galvanized steel sheets, stainless steel sheets
|
(III)On-Site Simulation and Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Stamping Simulator
Robot electric control cabinet
Fixed elevation base for robot
Figure 2.2 Close-up Diagrams of Each Component
The core working process of the stamping robot is as follows:
Material Preparation
Workpieces are placed evenly on the conveyor belt, and the vacuum end-effector air tightness is checked to ensure stable suction.
System Startup & Adjustment
The control system and conveyor are started, and vacuum pressure is adjusted according to material and weight to avoid deformation.
Trajectory Teaching
The robot is taught loading and unloading paths, including conveyor-to-press, press-to-press, or press-to-conveyor movements.
Parameter Setting
Operating parameters such as pick-and-place speed, press synchronization timing, and conveyor speed are configured.
Automatic Operation
The robot performs continuous loading, stamping transfer, and unloading with real-time monitoring and emergency stop support.
Completion & Reset
After production, the robot returns to the home position, the conveyor stops, and finished parts are removed for inspection.
Equipment Use & Maintenance Suggestions
Work Environment
Keep the stamping area clean, remove scrap and oil promptly, and ensure sufficient space for robot operation and maintenance.
Core Component Maintenance
Regularly inspect vacuum cups, air circuits, and control wiring, and back up robot programs to maintain stable operation.
Daily & Regular Maintenance
Check for mechanical damage, loose connections, and air leaks daily; lubricate robot joints and inspect molds periodically to maintain accuracy.
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