Metal Stamping Robot

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Metal Stamping Robot
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Metal stamping robots, driven by servo motors, enable continuous, stable, and safe production on single or multiple stamping press production lines.
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Stamping Robot
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Description

 

The Metal Stamping Robot is an automated 6-axis robotic solution designed for continuous loading, transfer, and unloading across single- or multi-press stamping lines. The Metal Stamping Robot integrates directly with mechanical, hydraulic, and servo presses.

 

Stamping Cell Subsystems

 

Metal Stamping Robot (BRTIRUS1510A 6-Axis Manipulator): Primary manipulators for blank pickup, die feeding, inter-press transfer, and part unloading.

Material Conveyor Belt: Speed-regulated feeding conveyor with alignment guides for continuous blank delivery.

Stamping Simulator: On-site simulation station mimicking press stroke limits for trajectory validation and I/O signal testing.

Fixed Elevation Base: Heavy-duty structural pedestal maintaining rigid attachment to floor anchors and matching press bolster height.

End Fixture (EOAT): Custom vacuum suction, magnetic, or mechanical clamping assemblies adapted to workpiece geometry.

Electric Control Cabinet & Teach Pendants: Enclosed floor cabinet housing servo drives and PLC relays, paired with handheld pendants for axis setup and fault diagnosis.

 

Technical Specifications (BRTIRUS1510A)

 

Specification Item Engineering Parameter
Degrees of Freedom

6 Axes

Maximum Payload

10 kg

Maximum Reach

1587 mm

Repeat Positioning Accuracy

±0.05 mm

Robot Weight

152 kg

Protection Rating

Body IP50 / Wrist IP54

Maximum Axis Speed

J1: 190°/s | J2: 173°/s | J3: 223°/s

J4: 254°/s | J5: 270°/s | J6: 342°/s

Axis Motion Range

J1: ±165° | J2: −95°/+70° | J3: −85°/+75°

J4: ±180° | J5: ±115° | J6: ±360°

Allowable Torque

J4: 32.8 N·m | J5: 32.8 N·m | J6: 17 N·m

Allowable Moment of Inertia

J4: 0.46 kg·m² | J5: 0.62 kg·m² | J6: 0.155 kg·m²

Operating / Recommended Temp.

0–40 °C / 15–25 °C

Relative Humidity

20–80% RH (non-condensing)

Pneumatic Supply Pressure

0.5–0.7 MPa

Power Supply / Capacity

220V ±10%, 50/60 Hz

Core Components

BORUNTE Control System, Casting Body, Servo Motors, Reducers

Grease Volume

J1: 900 ml | J2: 800 ml | J3: 400 ml | J4: 50 ml

Timing Belts

J4: MBT233080303 (3M, 8 mm width, 89 teeth)

J5: MBT233080301 (3M, 8 mm width, 117 teeth)

Standard Accessories

USB Flash Drive (System Backup & Data Transfer)

 

BRTIRUS1510A 6-Axis Manipulator

Application Industries

 

Automotive Sector

Door inner panels, chassis brackets, seat rails, structural reinforcements, and mounting plates.

 

Home Appliances

Washing machine cabinets, refrigerator frames, air conditioner housings, and microwave internal components.

 

Hardware & Electrical Equipment

Server enclosures, power distribution box housings, industrial hinges, structural connectors, and brackets.

 

General Press Operations

Deep drawing, blanking, progressive die transfer, and multi-station tandem press lines.

 

Compatible Materials

 

  • Cold-rolled steel sheets
  • Hot-dip galvanized steel sheets
  • High-strength alloy steel sheets
  • Stainless steel sheets
  • Aluminum alloy sheets
  • Color-coated steel sheets

 

System Integration in Stamping Production Line

 

The Metal Stamping Robot works as the core automation unit in a complete stamping line. It can be integrated with:

  • Mechanical/hydraulic / servo press machines
  • Sheet metal feeding systems
  • Conveyor systems
  • Progressive die stamping systems
  • Die protection systems
  • PLC / MES industrial control systems

 

Custom Engineering Support

 

We provide full engineering support for stamping automation projects:

  • Robot selection based on press tonnage and product size
  • Production line layout design
  • End-effector customization (vacuum, clamp, magnetic systems)
  • Integration with existing stamping equipment
  • On-site installation, commissioning, and operator training

 

product-1600-1068

 

On-Site Simulation and Structural Close-Up Display

 

1

 

Figure 2.1 On-site Physical Object Diagram

 

2

Stamping Simulator

3

Robot electric control cabinet

4001

Fixed elevation base for robot

5
End Fixture
6
Material Conveyor Belt

 

FAQ

 

Q: Can the robot work with existing stamping presses?

A: Yes, it can integrate with most mechanical, hydraulic, and servo press machines via PLC communication.

Q: What products can it handle?

A: It is suitable for sheet metal stamping parts, automotive components, and hardware products.

Q: Can it be customized?

A: Yes, payload, reach, and end-effector systems can be fully customized.

Q: Do you provide installation support?

A: Yes, we provide overseas installation, debugging, and training support.

Q: What safety mechanisms protect the die and equipment?

A: The system incorporates software-defined stroke boundaries, torque-monitoring collision detection, emergency stop loops, and integration ports for safety light curtains and perimeter fencing.

 

 

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