Programming Free Painting Robot

Programming Free Painting Robot

Easy to operate and quick to master: Equipped with the Huacheng Control System, no professional programming knowledge is required. The operator only needs to hold the teaching gun and demonstrate the spray path along the workpiece once, and the system will automatically record the trajectory.

Product Introduction

 

Product Introduction

 

 

Programming-Free Painting Robot is a robot that can automatically paint without programming. It can be ordered in bulk and customized.

 

 

Main Technical Parameters

 

 

Parameter Specification
Arm Span 1587 mm
Repeat Positioning Accuracy ±0.05 mm
Maximum Load 10 kg
Power Capacity 5.06 kVA
Equipment Weight ~152 kg
Protection Class Wrist IP54, Body IP40

 

product-1600-1059

 

Advantages and Application Fields

 

 

(I) Core Advantages

High-Precision Spraying: Repeat positioning accuracy ±0.05mm ensures precise movement of the spray gun along the preset trajectory.

 

Stable Load Capacity: The robotic arm can support a maximum load of 10kg, providing stable support for the spray gun and auxiliary piping, preventing uneven spraying caused by load fluctuations.

 

Flexible Adaptability: Utilizing a 6-axis robotic arm design, the end effector can rotate 360°, covering concave surfaces, right angles, and curved surfaces, solving the problems of blind spots and uneven thickness in manual spraying.

 

High-Efficiency Operation: Equipped with the Huacheng control system, the Programming Free Painting Robot requires no programming; it can automatically spray after a single teaching demonstration. A single arm can spray approximately 10 square meters per hour.

 

Durable: The body is constructed from aerospace-grade aluminum alloy and high-strength steel, with an IP54 wrist protection and IP40 body protection, resisting paint corrosion and dust, and boasting a lifespan of over 8 years.

 

(II)Application Fields and Compatible Materials

 

Application Field Specific Objects Materials & Paint Types
Automotive Parts Bumper brackets, door hinges, engine decorative covers, wheel hub caps Cold-rolled steel, 6061 aluminum alloy, PP + glass fiber composites; Amino baking paint, acrylic enamel
Hardware Tools Power tool housings (e.g., drills, wrenches), door lock panels, hydraulic component housings Galvanized steel, zinc alloy, die-cast aluminum; Epoxy ester paint, polyurethane topcoat
Consumer Electronics Laptop bottom cases, smart speaker housings, small appliance metal panels ABS, PC/ABS alloy, anodized aluminum; UV-curable paint, matte acrylic paint, weather-resistant polyester powder, fluorocarbon powder, stone-like powder

 

(III)On-Site Simulation and Structural Close-Up Display

 

1

 

Figure 2.1 On-site Physical Object Diagram

 

4

Diaphragm Pump

2

Programming-Free System

3

Spray Gun

6

Teaching Gun and Teaching Box

product-500-500

Robot Electrical Control Cabinet

product-500-500

Elevated Fixing Base/Workbench

 

Figure 2.2 Close-up Diagrams of Each Component

 

The core workflow is as follows:

Workpiece Setup: Fix the workpiece on the workbench to ensure accurate positioning and prevent movement. Check paint levels and confirm diaphragm pump connections are secure.

System Startup: Start the control system and diaphragm pump. Adjust paint supply pressure according to paint viscosity for stable delivery to the spray gun.

Trajectory Teaching: Hold the teaching gun and demonstrate the preset spray path once. The system records the trajectory automatically; re-teach if deviations occur.

Parameter Setting: Confirm the trajectory and set spray parameters such as spray rate, paint film thickness, and drying time.

Automatic Spray: Start the robot. It moves the spray gun along the recorded path while the diaphragm pump supplies paint. Monitor paint film quality and use emergency stop if needed.

Completion & Cleaning: After spraying, the robot resets and stops paint supply. Remove the workpiece for inspection and clean the spray gun to prevent nozzle blockage.

 

Operating Environment, Safety & Maintenance

 

 

Working Environment Requirements

Use in a well-ventilated, explosion-proof workshop.

Maintain temperature 5–38℃ and relative humidity 35–65%.

Avoid high dust or oil-contaminated areas to ensure proper paint adhesion.

Core Component Maintenance

Check spray gun for clogs; clean with solvent or replace if necessary.

Inspect diaphragm pump seals to prevent leaks.

Clean teaching gun panel and control system interface regularly.

Safety Measures

Install explosion-proof protective fences; restrict access to operators only.

Operators must wear gas masks, protective glasses, and solvent-resistant gloves.

Do not touch moving parts or the spray gun while operating.

Maintenance Schedule

Daily: Check bolts and paint supply pipeline for damage.

Weekly: Ensure smooth movement of robotic arm axes; apply lubricating oil.

Every 2 Weeks: Clean residual paint in the material barrel.

Monthly: Inspect electrical insulation; back up spray trajectory data.

 

 

Hot Tags: programming free painting robot, China programming free painting robot manufacturers, suppliers, factory

Send Inquiry

whatsapp

Phone

E-mail

Inquiry

Bag