Programming Free Painting Robot

The Programming-Free Painting Robot System is an integrated spraying workstation that eliminates offline programming, reduces setup time, and maintains consistent coating quality. Suitable for high-mix, low-to-medium-volume production lines, it enables shop-floor operators to generate and save complex 3D spray trajectories in minutes through an intuitive teaching interface.

Frequent Workpiece Model Changes: Production lines that process multiple part geometries within the same shift.

Prohibitive Reprogramming Overhead: Operations where dedicated automation engineers are costly, unavailable, or cause unacceptable downtime during line reconfiguration.

Direct On-Site Path Adjustments: Facilities requiring shop-floor operators to modify spray trajectories immediately based on real-time coating feedback.

Flexible Batch Processing: Manufacturing environments requiring rapid, repeatable switching between custom orders.

High-Precision Spraying
±0.05mm repeat positioning maintains consistent spray path execution during repeated production cycles.

Stable Load Capacity
10kg payload ensures stable operation of the spray gun and hose system.

Multi-Surface Coverage
6-axis robotic arm with 360° end rotation enables stable spraying on curved, recessed, and angular surfaces within a single cycle.

No-Programming Deployment
A single teaching pass allows automatic trajectory execution via the control system, eliminating offline programming during product changeovers.

Industrial Durability
Aluminum alloy and high-strength steel structure with IP54 wrist and IP40 body protection ensures stable operation in coating environments over long production periods.

Axis Motion Range & Maximum Speed

6-Axis Robot Arm (BRTIRUS1510A): Compact, lightweight arm structure providing 1587 mm reach and high-speed motion in constrained working cells.

Programming-Free Control System Cabinet: Houses motion controllers, servo drives, safety relays, and I/O interfaces for total line integration.

Teaching Gun & Teaching Box: Handheld demonstration tool that allows zero-experience operators to record trajectories accurately.

Pneumatic Diaphragm Pump: Delivers pulse-free, constant paint flow and uniform fluid pressure to the atomization head.

Automatic Spray Gun Assembly: High-efficiency spray head designed for solvent-based, waterborne, and UV-curable coatings.

Elevated Base & Workstation: Structural mounting base engineered to absorb dynamic torque during high-acceleration motion cycles.

Figure 2.1 On-site Physical Object Diagram

 

Diaphragm Pump

Programming-Free System

Spray Gun

Teaching Gun and Teaching Box

Robot Electrical Control Cabinet

Elevated Fixing Base/Workbench

Each unit undergoes factory acceptance testing (FAT) before delivery, including the following checks:

72-Hour Continuous Run Test: Full-payload motion trajectory aging under simulated thermal environments.

Repeatability Calibration: Laser tracker validation to confirm wrist repeatability meets the ±0.05 mm limit.

Pressure & Leakage Verification: Fluid supply circuit testing up to maximum rated pressure.

Technical Documentation: Includes English user manuals, electrical schematics, maintenance schedules, and spare-parts lists.

Remote Commissioning Support: Direct assistance from our application engineering team for initial cell layout, parameter tuning, and troubleshooting.

Warranty & Spare Parts Supply: 12-month standard warranty on mechanical and electrical core components, with global delivery for wear-and-tear items (pump diaphragms, spray nozzles, seals).