Product Introduction
Programming-Free Painting Robot is a robot that can automatically paint without programming. It can be ordered in bulk and customized.
Main Technical Parameters
| Parameter | Specification |
|---|---|
| Arm Span | 1587 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Maximum Load | 10 kg |
| Power Capacity | 5.06 kVA |
| Equipment Weight | ~152 kg |
| Protection Class | Wrist IP54, Body IP40 |

Advantages and Application Fields
(I) Core Advantages
High-Precision Spraying: Repeat positioning accuracy ±0.05mm ensures precise movement of the spray gun along the preset trajectory.
Stable Load Capacity: The robotic arm can support a maximum load of 10kg, providing stable support for the spray gun and auxiliary piping, preventing uneven spraying caused by load fluctuations.
Flexible Adaptability: Utilizing a 6-axis robotic arm design, the end effector can rotate 360°, covering concave surfaces, right angles, and curved surfaces, solving the problems of blind spots and uneven thickness in manual spraying.
High-Efficiency Operation: Equipped with the Huacheng control system, the Programming Free Painting Robot requires no programming; it can automatically spray after a single teaching demonstration. A single arm can spray approximately 10 square meters per hour.
Durable: The body is constructed from aerospace-grade aluminum alloy and high-strength steel, with an IP54 wrist protection and IP40 body protection, resisting paint corrosion and dust, and boasting a lifespan of over 8 years.
(II)Application Fields and Compatible Materials
| Application Field | Specific Objects | Materials & Paint Types |
|---|---|---|
| Automotive Parts | Bumper brackets, door hinges, engine decorative covers, wheel hub caps | Cold-rolled steel, 6061 aluminum alloy, PP + glass fiber composites; Amino baking paint, acrylic enamel |
| Hardware Tools | Power tool housings (e.g., drills, wrenches), door lock panels, hydraulic component housings | Galvanized steel, zinc alloy, die-cast aluminum; Epoxy ester paint, polyurethane topcoat |
| Consumer Electronics | Laptop bottom cases, smart speaker housings, small appliance metal panels | ABS, PC/ABS alloy, anodized aluminum; UV-curable paint, matte acrylic paint, weather-resistant polyester powder, fluorocarbon powder, stone-like powder |
(III)On-Site Simulation and Structural Close-Up Display

Figure 2.1 On-site Physical Object Diagram

Diaphragm Pump

Programming-Free System

Spray Gun

Teaching Gun and Teaching Box

Robot Electrical Control Cabinet

Elevated Fixing Base/Workbench
Figure 2.2 Close-up Diagrams of Each Component
The core workflow is as follows:
Workpiece Setup: Fix the workpiece on the workbench to ensure accurate positioning and prevent movement. Check paint levels and confirm diaphragm pump connections are secure.
System Startup: Start the control system and diaphragm pump. Adjust paint supply pressure according to paint viscosity for stable delivery to the spray gun.
Trajectory Teaching: Hold the teaching gun and demonstrate the preset spray path once. The system records the trajectory automatically; re-teach if deviations occur.
Parameter Setting: Confirm the trajectory and set spray parameters such as spray rate, paint film thickness, and drying time.
Automatic Spray: Start the robot. It moves the spray gun along the recorded path while the diaphragm pump supplies paint. Monitor paint film quality and use emergency stop if needed.
Completion & Cleaning: After spraying, the robot resets and stops paint supply. Remove the workpiece for inspection and clean the spray gun to prevent nozzle blockage.
Operating Environment, Safety & Maintenance
Working Environment Requirements
Use in a well-ventilated, explosion-proof workshop.
Maintain temperature 5–38℃ and relative humidity 35–65%.
Avoid high dust or oil-contaminated areas to ensure proper paint adhesion.
Core Component Maintenance
Check spray gun for clogs; clean with solvent or replace if necessary.
Inspect diaphragm pump seals to prevent leaks.
Clean teaching gun panel and control system interface regularly.
Safety Measures
Install explosion-proof protective fences; restrict access to operators only.
Operators must wear gas masks, protective glasses, and solvent-resistant gloves.
Do not touch moving parts or the spray gun while operating.
Maintenance Schedule
Daily: Check bolts and paint supply pipeline for damage.
Weekly: Ensure smooth movement of robotic arm axes; apply lubricating oil.
Every 2 Weeks: Clean residual paint in the material barrel.
Monthly: Inspect electrical insulation; back up spray trajectory data.
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