Our spray coating robot is used for automated powder coating of metal, plastic, and composite workpieces. It can be integrated into coating production lines requiring repeatable spraying paths and controllable coating parameters.
Advantages
- High Precision Motion: ±0.05 mm repeatability for continuous uniform coating passes.
- Extended Reach Envelope: 2,131 mm working radius with 10 kg payload for heavy gun hardware.
- Rapid Tooling Switchover: Program-free direct teaching eliminates complex path programming.
- Seamless Line Integration: Adaptable to indexing turntables, inline conveyors, or fixed cells.
System Structure Configuration
The complete workstation consists of the following integrated sub-systems:
6-Axis Industrial Robotic Arm: Multi-joint manipulator covering recessed profiles, corners, and curved surfaces.
Electrostatic Powder Spray Gun: High-voltage charging head for powder particle attraction and deposition.
Powder Feeding Unit: Regulated powder hopper and feed pump for continuous material delivery.
Teaching Pendant & Teaching Gun: Direct path capture hardware eliminating manual code input.
Control Cabinet: Enforces motion control, safety interlocks, and electrical distribution.
Fixturing Base / Workbench: Rigid mounting platform for part positioning.
Motion Core: 6-Axis Industrial Robot Specifications
|
Parameter |
Specification |
| Model | BRTIRUS2110A |
|
Arm Span |
2131 mm |
|
Repeat Positioning Accuracy |
±0.05 mm |
|
Maximum Load |
10 kg |
|
Power Capacity |
6.48 kVA |
|
Equipment Weight |
Approx. 230 kg |
|
Protection Class |
Wrist: IP54, Body: IP40 |
Substrate & Powder Coating Compatibility
| Application Sector | Typical Workpiece Types | Substrate Materials | Applicable Powder Formulations |
| Home Appliances | Appliance enclosures, AC outer units, microwave cavities, Cooker bases | Cold-rolled steel, ABS, PC/ABS | Epoxy powders, Polyester powders |
| Furniture & Hardware | Metal/wood frame assemblies, slide rails, door handles, bath fixtures | Galvanized steel, Solid wood, MDF | Matte polyester, Wood-grain transfer powders, Antibacterial powders |
| Architectural Components | Window profiles, curtain wall panels, door frames, ceiling tiles | 6063 Aluminum, Galvanized steel, Color steel | Weatherable polyester, Fluorocarbon (UV-resistant), Textured stone finishes |
Compatible Substrates
- Cold-rolled steel
- Galvanized steel
- Aluminum alloys (e.g., 6063 extrusions)
- ABS / PC rigid plastics
- MDF and engineered timber panels
Compatible Powder Chemistry
- Epoxy powder coatings
- Polyester powder coatings
- Fluorocarbon powder coatings
- Functional formulations (anti-corrosion, weather-resistant, decorative)
Integration Formats
The equipment installs directly into various production configurations:
- Overhead or floor conveyor powder coating lines
- Enclosed appliance housing finishing lines
- Architectural profile coating setups
- Batch furniture finishing cells
On-Site Simulation and Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Teaching Pendant and Teaching Gun
Electrostatic Spray Gun
Electrostatic Sprayer
Program-Free System
Robot electric control cabinet
Elevated Fixing Base/Workbench
FAQ
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