Product Introduction
Paint Robots for Automotive are automated robots used for painting automotive parts; they can be ordered in bulk or customized.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Arm Span | 1587 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Maximum Load | 10 kg |
| Power Capacity | 5.06 kVA |
| Equipment Weight | Approximately 152 kg |
| Protection Class | Wrist: IP54, Body: IP40 |
Advantages and Application Fields
(I) Core Advantages
High-Precision Positioning
Paint Robots for Automotive employs a robotic arm with ±0.05mm repeatability, ensuring consistent spraying trajectories.
Multi-Angle Spraying Capability
The robot arm has a 1587mm reach, enabling multi-angle spraying on a dual-station rotary platform without the need for additional flipping tools.
High Load Capacity
With a maximum load capacity of 10kg, it can stably support spray guns, pump hoses, and monitoring equipment.
High-Efficiency Production
Simultaneous dual-station operation increases production efficiency by over 40%, allowing for simultaneous spraying and loading/unloading.
(II)Application Fields and Compatible Materials
| Application Field | Typical Objects | Compatible Materials & Coatings |
|---|---|---|
| Automotive Parts | Bumper brackets, door hinges, engine decorative covers, wheel hub caps | Cold-rolled steel, 6061 aluminum alloy, PP + glass fiber composites; Amino baking paint, acrylic enamel |
| Hardware Tools | Power tool housings (electric drills, wrenches), door lock panels, hydraulic component housings | Galvanized steel, zinc alloy, die-cast aluminum; Epoxy ester paint, polyurethane topcoat |
| Consumer Electronics | Laptop bottom cases, smart speaker housings, small appliance metal panels | ABS plastic, PC/ABS alloy, anodized aluminum; UV-curable paint, matte acrylic paint, weather-resistant polyester powder, fluorocarbon powder, stone-like powder |
(III)On-Site Simulation and Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Robot Electrical Control Cabinet
Teaching Gun and Teaching Box
Elevated Fixing Base/Workbench
Figure 2.2 Close-up Diagrams of Each Component
The core workflow is as follows:
Initial Preparation: Place workpieces at Station 1 and Station 2, check paint levels and supply lines, ensure rotating platform starts with Station 1 facing the spray gun.
Programming-Free Teaching: Use the teaching gun to demonstrate spray trajectories at Station 1; record rotating platform movement for Station 2; system links the full cycle automatically.
Spray Painting at Station 1: Robot moves spray gun along taught trajectory; diaphragm pump supplies paint; operator prepares Station 2 for loading.
Rotating Platform Switching: After Station 1 painting, platform rotates Station 2 into position; robot resets to safe standby.
Cycling & Shutdown: Repeat steps 3–4 for continuous production; clean spray gun, turn off pump and control system during shutdown.
Operation, Maintenance & Safety Guidelines
Working Environment Requirements
Well-ventilated, explosion-proof workshop to avoid volatile solvent accumulation
Temperature: 5–38℃; Humidity: 35–65%
Avoid dusty or oily areas to maintain paint adhesion
Core Component Maintenance
Inspect spray gun nozzle for blockages; clean with solvent or replace if needed
Check diaphragm pump seals to prevent leaks
Keep teaching gun and control system interfaces clean for sensitive operation
Safety Measures
Install explosion-proof protective fences; restrict non-operators
Operators must wear gas masks, protective glasses, and solvent-resistant gloves
Avoid touching moving parts or spray nozzles while equipment is running
Daily & Periodic Maintenance
Daily: Check bolts and paint supply pipelines
Weekly: Check robotic arm movement and lubricate axes
Monthly: Inspect electrical insulation, back up trajectory data, calibrate rotating platform
Biweekly: Clean residual paint in material cylinders to maintain surface quality
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