Product Introduction
Automated Palletizing Robot is an industrial robot designed for automatic material unloading and palletizing, capable of high-precision, continuous operation, available for bulk ordering and customization.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Arm Span | 2,563 mm |
| Repeat Positioning Accuracy | ±0.1 mm |
| Maximum Load | 50 kg |
| Power Capacity | 8.87 kVA |
| Equipment Weight | Approximately 725 kg |
| Protection Class | Wrist: IP54, Body: IP40 |
Advantages and Application Fields
(I) Core Advantages
High-Precision Positioning: The Automated Palletizing Robot employs a ±0.1mm repeatability positioning accuracy, ensuring precise positioning during material unloading and palletizing, preventing material shifting or damage.
Wide Working Range: Its 2563mm arm span covers the material waiting area, unloading area, and palletizing area, enabling full-process operation guided by 3D vision and improving operational flexibility.
High-Efficiency Operation: Utilizing a 3D vision recognition system and linkage mechanism, it automatically grasps, transports, unloads, and palletizes materials, achieving high efficiency in continuous operation.
(II)Application Fields and Compatible Materials
| Application Scenario Category | Specific Application Objects | Adaptable Materials |
|---|---|---|
| Material Unloading Operation | Granular material bags (e.g., plastic granules, feed) and powder material bags (e.g., cement, flour) | Polypropylene bags, polyethylene bags, kraft paper composite bags |
| Palletizing Operation | Cartons (e.g., home appliance packaging, food packaging) and material boxes (e.g., plastic turnover boxes, metal material boxes) | Corrugated cartons, ABS plastic boxes, cold-rolled steel material boxes |
Figure 2.1 3D Simulation Diagram
Figure 2.1 On-site Physical Object Diagram
Robot electric control cabinet
Material Unloading Barrel
Robot End Fixture (Replaceable)
Figure 2.2 Close-up Diagrams of Each Component
Core Workflow of the Material Unloading Robot
Arrange materials by bag type, start the 3D vision system, and calibrate the scanner.
Identify bag positions and move the fixture above the target bag.
Insert the fixture into the bag, grasp it, and move it to the unloading area.
Tear the bag to release materials, then reset for the next operation.
Core Workflow of the Palletizing Robot
Move the hook fixture to the storage area and grip the materials.
Transfer materials above the pallet, adjust the angle, and release.
Repeat until the stack reaches the preset height, then reset for the next batch.
Operation and Maintenance Guidelines
Environmental Requirements: Operate in low-dust, low-vibration areas. Install a collection hopper in the unloading zone and keep palletizing pedals level. Regularly clean the 3D vision lens to maintain recognition accuracy.
First Commissioning: Calibrate the 3D vision scanning range and sensitivity, and test the insertion depth and spreading force of the unloading fixture as well as the grip of the hook fixture to prevent bag breakage or material slipping.
Maintenance:
Daily: Inspect unloading fixture needles and hook gaps, clean debris from fixtures.
Weekly: Lubricate cylinder drive, check linkage flexibility, tighten hook connections.
Monthly: Inspect 3D vision circuits and pneumatic seals, verify unloading and palletizing program accuracy.
Quarterly: Recalibrate 3D vision recognition and robot positioning to maintain long-term precision.
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