Automated Palletizing System is a heavy-duty industrial solution designed for continuous palletizing, stacking, and material transfer.

Key Technical Data

Parameter Category	Specific Specification
Arm Span	2,563 mm
Repeat Positioning Accuracy	±0.1 mm
Maximum Load	50 kg
Power Capacity	8.87 kVA
Equipment Weight	Approximately 725 kg
Protection Class	Wrist: IP54, Body: IP40

Axis	Joint Name	Motion Range	Maximum Speed
J1	Base Rotation	Plus or minus 160 degrees	84 degrees/s
J2	Lower Arm	Plus or minus 70 degrees	52 degrees/s
J3	Upper Arm	-75 degrees to +115 degrees	52 degrees/s
J4	Wrist Rotation	Plus or minus 180 degrees	245 degrees/s
J5	Wrist Pitch	Plus or minus 125 degrees	223 degrees/s
J6	Wrist Roll	Plus or minus 360 degrees	223 degrees/s

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Supported Product Types

The system can handle standardized packaging such as:
Rigid packaging: Standard cartons, plastic turnover boxes, storage containers
Flexible packaging: Woven bags, kraft paper bags, bulk powder or granule bags
Mixed loads: Configurable pallet patterns for combined product types

Where It Is Applied

Packaging line end-of-line palletizing
Warehouse outbound preparation
Food & beverage production lines
Chemical and fertilizer bag handling
Industrial goods packaging centers
Logistics consolidation zones

Core System Architecture

Six-Axis Robot (BRTIRUS2550A): Central kinematic unit providing six degrees of freedom.

End-of-Arm Tooling (EOAT): Custom pneumatic clamps, vacuum matrices, or bottom-support bag paddles.

Steel Mounting Base: Fixed elevation structure anchored via pre-drilled floor plates.

Infeed & Positioning Station: Alignment guides and sensors for accurate part presentation.

Control Cabinet & HMI: Industrial touch panel for pattern selection, PLC control, and diagnostics.

Safety Enclosure: Interlocked perimeter fencing and optical safety light curtains.

End-of-Arm Tooling Options

Pneumatic Parallel Clamps: Rubber-padded jaws for rigid corrugated boxes and totes.

Vacuum Suction Arrays: High-flow foam seals for smooth paperboard or sheet products.

Bag Paddles (Under-Lift): Side clamping plus bottom support for 25 kg to 50 kg woven or paper bags.

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Figure 2.1 3D Simulation Diagram

Figure 2.1 On-site Physical Object Diagram

Robot electric control cabinet

Material Unloading Barrel

Robot End Fixture (Replaceable)

3D Vision Integration System

Fixed elevation base for robot

FAQ

Q: Can this system be integrated into an existing packaging line?

A: Yes. The system is typically designed to connect with existing packaging or filling lines through conveyor-based interfaces. Integration depends on layout, output height, and product flow direction.

Q: How much floor space is needed for installation?

A: Space requirements depend on layout type (single line, multi-line, or centralized palletizing). A layout drawing is usually required for accurate evaluation.

Q: Can one robot handle multiple production lines?

A: Yes, under certain conditions. Multi-line configuration depends on cycle time balance, line spacing, and required throughput.

Q: What is the main factor affecting system performance?

A: The most important factors are production consistency, packaging uniformity, and synchronization between line output and pallet stacking cycle.

Q: Is customization required for different products?

A: Yes. End-effector type and stacking logic are typically adjusted based on product weight, shape, and pallet pattern requirements.

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