The Secondary Welding Robot Workstation is an automated 6-axis welding cell for complex multi-pass, structural secondary welding, and seam finishing on heavy metal fabrications.

Why Choose the Secondary Welding Robot

Six-axis welding enables welding of complex angles and narrow bends, reducing part repositioning frequency by up to 40%.
It can weld steel, stainless steel, aluminum, and low-alloy components without changing fixtures.
Servo-driven joints and closed-loop control ensure uniform weld penetration with an accuracy of ±0.05 mm.
Equipped with an automatic wire feed system, it supports continuous operation from 8 to 24 hours.
Routine maintenance allows for 8–10 years of reliable operation.

Technical Specifications

Parameter Category	Specific Specification
Robot Model	BRTIRUS2110A 6-Axis Robot
Robot Arm Span	2131 mm
Repeat Positioning Accuracy	+/-0.05 mm
Maximum Load (Payload)	10 kg
Power Capacity	6.48 kVA
Equipment Weight	Approximately 230 kg (Robot Body)
Protection Class	Wrist: IP54; Body: IP40
Motion Range (J1 - J6)	J1: +/-155 deg, J2: -140 deg / +65 deg, J3: -75 deg / +110 deg, J4: +/-180 deg, J5: +/-115 deg, J6: +/-360 deg
Max Axis Speed	J1: 110 deg/s, J2: 146 deg/s, J3: 134 deg/s, J4: 273 deg/s, J5: 300 deg/s, J6: 342 deg/s
Base Mounting Pattern	350 x 290 mm pattern (4 x 20 mm thru-holes)
Tool Flange Interface	6 x M6 tapped holes (12 mm depth), 44 mm PCD

product-639-541

Application Scenarios

Automotive & Transportation

Car body panels, chassis brackets, and exhaust systems
Compatible Materials: Steel, stainless steel, aluminum alloys

Sheet Metal Fabrication
Cabinets, machine housings, enclosures
Compatible Materials: Low-alloy steel, cast iron, thin aluminum sheets

Precision Machinery & Equipment
Structural frames, brackets, and medium-sized assemblies
Compatible Materials: Steel and aluminum alloys

Deployment and Line Integration

Flexible Line Integration – Compatible with existing assembly lines, conveyors, and jigs
Rapid Path Setup – Teach pendant allows programming and calibration in 1–2 days, even for complex trajectories
Modular Production Cells – Can be deployed in single or multi-cell layouts for dynamic production planning
Seamless Material Handling – Works with jigs and elevated workbenches to ensure uninterrupted production

product-1600-1010

Figure 2.1 3D Simulation Diagram

Figure 2.2 On-site Physical Object Diagram

Robot electric control cabinet

Positioner

Wire spool

Wire feeder

MIG welding machine

Ground rail

System Footprint & Installation Requirements

Robot Base Anchor Layout: 350 mm x 290 mm mounting plate (4 x 20 mm anchoring holes).

Ground Rail & Positioner Anchor: Floor-anchored steel tracks and positioner bed plate tailored to cell length.

Utility Connections: 380V/220V power supply, clean dry compressed air, and shielding gas supply (CO2/Argon mixture).

FAQ

Q: Can this robot adapt to different weld joint sizes within the same production batch?

A: Yes. The 6-axis design and adjustable torch positioning allow seamless switching between small and large weld joints without re-fixturing, reducing downtime.

Q: How does it ensure consistent weld quality on curved or irregular surfaces?

A: The closed-loop servo control combined with precision sensors automatically adjusts torch angle and pressure to maintain uniform penetration across varying geometries.

Q: What is the maximum production throughput achievable?

A: Depending on weld length and material type, the robot can complete up to 600–800 welds per 8-hour shift, significantly increasing line efficiency.

Q: Is remote monitoring or process tracking supported?

A: Yes. Integrated sensors allow logging of weld cycles, joint quality, and operational uptime, which can be exported for SPC or production reporting.

Hot Tags: secondary welding robot, China secondary welding robot manufacturers, suppliers, factory, Argon Arc Welding Robot, Spot Welding Robots, 3d robot laser cutting machine, TlG welding robot, automatic pneumatic welding robot, robotic welder