Secondary Welding Robot

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Secondary Welding Robot
Details
Six-axis welding enables welding of complex angles and narrow bends, reducing part repositioning frequency by up to 40%.
Category
Welding Robot
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Description

Why Choose the Secondary Welding Robot

 

Six-axis welding enables welding of complex angles and narrow bends, reducing part repositioning frequency by up to 40%.
It can weld steel, stainless steel, aluminum, and low-alloy components without changing fixtures.
Servo-driven joints and closed-loop control ensure uniform weld penetration with an accuracy of ±0.05 mm.
Equipped with an automatic wire feed system, it supports continuous operation from 8 to 24 hours.
Routine maintenance allows for 8–10 years of reliable operation.

 

Technical Specifications

 

Parameter Category

Specific Specification

Arm Span

2131 mm

Repeat Positioning Accuracy

±0.05 mm

Maximum Load

10 kg

Power Capacity

6.48 kVA

Equipment Weight

Approximately 230 kg

Protection Class

Wrist: IP54; Body: IP40

 

Application Scenarios

 

Car body panels, chassis brackets, and exhaust systems
Compatible Materials: Steel, stainless steel, aluminum alloys

 

Sheet Metal Fabrication
Cabinets, machine housings, enclosures
Compatible Materials: Low-alloy steel, cast iron, thin aluminum sheets

 

Precision Machinery & Equipment
Structural frames, brackets, and medium-sized assemblies
Compatible Materials: Steel and aluminum alloys

 

Deployment and Line Integration

 

Flexible Line Integration – Compatible with existing assembly lines, conveyors, and jigs
Rapid Path Setup – Teach pendant allows programming and calibration in 1–2 days, even for complex trajectories
Modular Production Cells – Can be deployed in single or multi-cell layouts for dynamic production planning
Seamless Material Handling – Works with jigs and elevated workbenches to ensure uninterrupted production

 

product-1600-1010

 

product-568-389
Figure 2.1 3D Simulation Diagram
product-568-389
Figure 2.2 On-site Physical Object Diagram
3
Robot electric control cabinet
5
Positioner
4
Wire spool
7
Wire feeder
6
MIG welding machine
8
Ground rail

 

FAQ

 

Q: Can this robot adapt to different weld joint sizes within the same production batch?

A: Yes. The 6-axis design and adjustable torch positioning allow seamless switching between small and large weld joints without re-fixturing, reducing downtime.

Q: How does it ensure consistent weld quality on curved or irregular surfaces?

A: The closed-loop servo control combined with precision sensors automatically adjusts torch angle and pressure to maintain uniform penetration across varying geometries.

Q: What is the maximum production throughput achievable?

A: Depending on weld length and material type, the robot can complete up to 600–800 welds per 8-hour shift, significantly increasing line efficiency.

Q: Is remote monitoring or process tracking supported?

A: Yes. Integrated sensors allow logging of weld cycles, joint quality, and operational uptime, which can be exported for SPC or production reporting.

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