Laser Welding Robot

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Laser Welding Robot
Details
Laser beam eliminates mechanical contact, reducing workpiece distortion and fixture maintenance.
Category
Welding Robot
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Description

 

The Laser Welding Robot System is an automated 6-axis fiber laser seam welding cell engineered for high-speed, minimal-distortion metal joining on stainless steel, aluminum, carbon steel, and copper alloy fabrications.

 

Key Benefits of Our Laser Welding Robot

 

Non-Contact Welding – Laser beam eliminates mechanical contact, reducing workpiece distortion and fixture maintenance.
Adaptive Precision – ±0.05 mm repeatability with real-time focus adjustment for consistent weld quality.
High-Speed Production – Welding speeds up to 10 meters per minute, enabling rapid processing of thin and thick metal plates.
Material Versatility – Compatible with stainless steel, aluminum, carbon steel, copper alloys, and reflective surfaces.
Compact and Easy Integration – Small footprint allows seamless integration into existing lines or robotic cells.
Industrial Safety – IP54-rated joints, laser safety interlocks, and certified compliance with industrial standards.

 

Technical Parameters

 

Parameter Category Specific Specification
Robot Model

BRTIRUS1820A 6-Axis Industrial Robot

Arm Span (Reach)

1895 mm

Repeat Positioning Accuracy

+/-0.05 mm

Maximum Payload

20 kg

Laser Power Capacity 1 kW to 5 kW CW Fiber Laser
Power Capacity (Robot)

5.87 kVA

Equipment Weight

Approx. 230 kg (Robot Body)

Protection Class

Wrist: IP54; Body: IP40

Motion Range (J1 - J6)

J1: +/-155 deg, J2: -140 deg / +65 deg, J3: -75 deg / +110 deg, J4: +/-180 deg, J5: +/-115 deg, J6: +/-360 deg

Max Axis Speed

J1: 110 deg/s, J2: 140 deg/s, J3: 134 deg/s, J4: 273 deg/s, J5: 240 deg/s, J6: 375 deg/s

Base Mounting Pattern

350 x 290 mm pattern (4 x 20 mm thru-holes)

Tool Flange Interface

8 x M6 tapped holes (15 mm depth), 70 mm PCD

 

product-638-538

 

Applications and Compatible Materials

 

Industry

Typical Components

Materials

Automotive

Body panels, chassis components, battery trays

Galvanized steel, high-strength steel, and aluminum alloys

Electronics & 3C Devices

Sensor casings, housings, and connectors

Stainless steel, titanium alloys, copper alloys

Aerospace

Engine ducts, fuselage frames

Aluminum alloys, titanium alloys, superalloys

Precision Metal Fabrication

Medical instruments, precision meters

Stainless steel, titanium, copper alloys

 

product-1600-1338

 

On-Site Simulation and Structural Close-Up Display

 

BRTIRUS1820A 6-Axis Industrial Robot: Compact articulated robot arm providing an 1895 mm reach and +/-0.05 mm trajectory repeatability.

Fiber Laser Power Source: High-efficiency CW fiber laser generator operating within 1 kW to 5 kW output capacity.

Wobble Laser Welding Torch: Water-cooled optical head with motorized scanning mirrors and protective quartz cover slide.

Automated Cold Wire Feeder: Synchronized top-mounted wire feeder for gap-filling applications using 0.8 mm to 1.2 mm welding wire.

Dual-Axis Servo Positioner: Heavy-duty rotary tilting table enabling continuous 360-deg rotation to maintain optimal flat seam orientation.

Robot & Laser Control Cabinet: Centralized controller managing robot kinematics, laser power modulation pulse frequency, gas flow timing, and safety interlocks.

 

1

 

Figure 2.1On-site Physical Object Diagram

2
Wire feeder
3
Laser controller
4
Laser welding torch
6
Positioner
5
Robot electric control cabinet

Laser Safety & Environmental Standards

 

EN 60825-1 Compliance: Designed for integration into Class 1 laser safety enclosures with interlocked access doors.

Process Shielding Gas Management: Dual-channel pneumatic inputs for Nitrogen/Argon shielding gas to prevent weld seam oxidation.

Fume Extraction Connectivity: Torch head features auxiliary mounting points for high-vacuum laser welding fume extraction nozzles.

 

FAQ

 

Q: Can it weld reflective metals like aluminum or copper?

A: Yes. The adaptive laser control compensates for high-reflectivity surfaces, ensuring consistent weld quality.

Q: How fast can it complete a weld cycle?

A: Multi-point welds can be completed in seconds, depending on the part size and complexity.

Q: Is it compatible with existing production lines?

A: Yes. Compact footprint and modular design allow integration with conveyors, turntables, or robotic cells.

Q: What certifications and safety standards does it meet?

A: IP54-rated joints, laser safety interlocks, EN 60825-1 compliance, and industrial automation standards.

Q: Can the robot be customized?

A: Yes. Laser power, end-effector design, and programming interface can be tailored to your production requirements.

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