Product Introduction
Collaborative Welding Robot is an intelligent welding machine that can be ordered in bulk or customized for high-precision metal welding and improving production efficiency.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Collaborative Welding Robot Basic Parameters | Payload: 5 kg; Working Radius: 922 mm; 6 Rotating Joints |
| Repetitive Positioning Accuracy | ±0.02 mm |
| Safety Performance Parameters | Collision Force Threshold: ≤50 N; Safety Stop Response Time: ≤100 ms; Compliant with ISO/TS 15066 Collaborative Robot Standard |
| Drag Teaching Parameters | Supports "drag-and-record" function; Point Recording Response Time: ≤200 ms |
| Environmental Adaptability | Operating Temperature: 0–45 °C; Humidity: ≤90 % RH (non-condensing); Noise: <65 dB |
| System Weight | Robot Body: ≤22 kg |
Advantages and Application Fields
(I) Core Advantages
High-Precision Welding
The Collaborative Welding Robot employs a six-axis robotic arm and precision servo control, achieving a repeatability of ±0.02 mm, ensuring uniform and stable welds.
Highly Efficient Operation
The Collaborative Welding Robot can operate continuously at a welding speed of 0.8~1.2 meters per minute, equivalent to 5 times the efficiency of manual welding.
Durable Structure
The robotic arm is constructed from high-strength steel and aluminum alloy, with reinforced key joints, ensuring a service life of over 8 years.
(II)Application Fields and Compatible Materials
| Application Scenario Category | Specific Application Objects | Adaptable Materials |
|---|---|---|
| Automotive Components | Small brackets, connectors, instrument panel metal frames | Mild steel, high-strength low-alloy steel, galvanized steel sheets |
| Hardware Products | Door and window hardware, tool accessories, furniture metal parts | Mild steel, galvanized steel sheets, stainless steel |
| Medical Devices | Small stainless steel components | Stainless steel, mild steel |
(III)On-site Simulation and Structural Close-up Display
Figure 2.1 On-site Physical Object Diagram
Figure 2.2 Close-up Diagrams of Each Component
Collaborative Welding Robot Operation Process：
Workpiece Preparation
Fix the workpiece on the welding workbench and adjust its position.
Trajectory Recording (Drag Teaching)
Unlock drag mode, hold the welding torch, move to the start point, and press "Record" to save Position 1. Drag along the preset path to record middle Positions 2 and 3, then the end point Position 4. The system generates a continuous welding trajectory automatically.
Automatic Welding
Exit the safety area and press "Start." The robot follows the recorded trajectory to perform welding, continuously monitoring human-robot distance to ensure safety.
Operation Completion
After welding, the robot returns the torch to the standby position, and the workpiece can be removed for the next batch.
Operating Environment and Maintenance Guidelines
Working Environment
Ensure a dry environment (humidity ≤90% RH, no condensation), free of heavy dust and corrosive gases, to prevent nozzle blockage and joint rust.
Optical System Maintenance
Before first use, calibrate collision force threshold, test safety stop response, and check that the welding torch is securely connected with no wire tangling.
Daily Maintenance
Daily: Clean spatter on the welding torch nozzle and ensure smooth wire feeding.
Weekly: Lubricate moving joints; check wire feeder tension for stable feeding.
Monthly: Inspect power line and cable connections, clean welding slag, and maintain workpiece positioning references.
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