Collaborative Welding Robot

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Collaborative Welding Robot
Details
Work safely alongside operators, reduce labor costs, and ensure consistent weld quality with our collaborative welding robot.
Category
Welding Robot
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Description

 

The Collaborative Welding Robot System is an integrated six-axis robotic arc-welding workstation designed for flexible welding of steel, stainless steel, and aluminum components-all without the need for safety fencing.

 

Core Features

 

  • 6 rotating joints for complex weld paths
  • Supports steel, stainless steel, and aluminum welding
  • Optional 3D vision for part alignment
  • Quick setup for small-batch or mixed-product lines

 

Technical Parameters

 

Parameter Category Specific Specification
Robot Model BRTIRXZ1005A 6-Axis Collaborative Robot
Working Radius (Reach) 1000 mm
Maximum Payload 5 kg
Repeat Positioning Accuracy +/-0.05 mm
Robot Arm Body Weight Approx. 22 kg
Power Capacity 2 kVA
Motion Range (J1 - J6) J1: +/-180 deg, J2: +/-90 deg, J3: -70 deg / +250 deg, J4: +/-180 deg, J5: +/-180 deg, J6: +/-360 deg
Max Joint Speed (J1 - J6) All Axes: 178 deg/s
Collision Response Threshold Force threshold ≤50 N; Stop response time ≤100 ms
Direct Teaching Interface Drag-and-record function; Point recording response ≤200 ms
Base Mounting Interface Diameter 60 mm pattern (4 x M5 tapped holes, 10 mm depth)
Tool Flange Interface 6 x 9 mm thru-holes, PCD 160 mm
Noise & Environment Noise <65 dB; Operating Temp: 0 to 45 deg C; Humidity ≤90% RH (non-condensing)

 

product-636-546

 

Applications and Production Scenarios

 

  • Small-Batch Automotive Component Welding
  • Electrical Enclosures & Panels
  • Industrial Machinery Subassemblies
  • Custom Fabrication Workshops

 

Core System Subsystems & Hardware Layout

 

BRTIRXZ1005A 6-Axis Collaborative Manipulator: Lightweight 22 kg aluminum articulated arm delivering a 1000 mm working radius and 5 kg payload capacity.

Integrated MIG Power Source & Torch: Industrial MIG welding power supply paired with a lightweight, air-cooled torch assembly.

Arm-Mounted Wire Feeder & Spool Mount: Synchronized wire feeding unit with adjustable tension for continuous wire delivery.

Cobot Control Box & Operator Interface: Compact drive-controller managing torch triggering, shielding gas timing, and safety I/O handshaking.

Heavy-Duty Mobile Work Table: Grounded steel clamping table featuring an integrated mounting base and storage enclosure.

 

product-1600-938

 

N-site Simulation and Structural Close-up Display

 

1

 

Figure 2.1 On-site Physical Object Diagram

3
Wire Feeder and Wire Spool
2
MIG welding machine
5
MIG welding torch and Drag Teach Pendant
4
Robot Controller

 

Safety Standards & Functional Compliance

 

Collaborative Safety Certification: Compliant with ISO/TS 15066 and ISO 10218-1 human-robot collaboration technical standards.

Emergency Stop Architecture: Dual-channel safety circuit with physical emergency stop pushbuttons on both the control box and teach pendant.

Utility Connections: Standard Argon/CO2 shielding gas line inputs with dry compressed air connections.

 

FAQ

 

Q: Is it safe to operate alongside human workers?

A: Yes. Compliant with ISO/TS 15066, the robot automatically stops when collisions are detected, enabling cage-free human-robot collaboration.

Q: How quickly can new welding paths be programmed?

A: Drag-and-record teaching allows operators to program new parts in under a few minutes, reducing production downtime.

Q: What type of materials can it weld?

A: Suitable for steel, stainless steel, and aluminum components, with adjustable MIG/TIG parameters.

Q: Can it be moved between workstations?

A: Yes. The lightweight design (≤22 kg) and compact footprint make relocation fast and easy.

Q: How does it perform in standard factory environments?

A: Operates reliably in 0–45 °C, up to 90% humidity, with low noise (<65 dB).

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