Product Introduction
Sorting Robots are automated devices used to automatically identify, grasp, and distribute items. They can be ordered in bulk or customized to improve production and logistics sorting efficiency.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Arm Span | 1,000 mm |
| Repeat Positioning Accuracy | ±0.1 mm |
| Maximum Load | 3 kg |
| Power Capacity | 3.18 kVA |
| Equipment Weight | Approximately 104 kg |
| Protection Class | IP40 |
Advantages and Application Fields
(I) Core Advantages
High-Precision Positioning: The core robotic arm of Sorting Robots boasts a repeatability of ±0.1 mm. Combined with a 2D vision system, it can quickly adjust material posture to ensure consistent sorting.
High-Efficiency Synchronous Sorting: Sorting Robots can operate synchronously with the conveyor belt, automatically adjusting its pace to prevent material accumulation or loss, ensuring a sorting efficiency of up to 3000 pieces per hour.
Modular Design: The robotic arm, control cabinet, conveyor belt, and vision system are all modular, facilitating disassembly, upgrades, and maintenance, reducing downtime.
Energy-Saving Operation: Utilizing a 3.18 kVA high-efficiency motor system, it operates with low power consumption, resulting in overall energy consumption 15% lower than traditional sorting methods.
(II)Application Fields and Compatible Materials
| Application Scenario Category | Specific Application Objects | Adaptable Materials |
|---|---|---|
| Electronic Manufacturing Industry | Small resistors, capacitors, chip carriers, connectors, and other electronic components | Plastics, metals, ceramics |
| Light Industry | Cosmetic samples, stationery accessories (e.g., pen caps, buttons), and small food packaging parts | Plastics, paper, composite materials |
| Auto Parts | Small buckles, wire harness connectors, and micro-sensor housings | Plastics, light metals |
(III)On-Site Simulation and Structural Close-Up Display
Figure 2.1On-site Physical Object Diagram
Material Conveyor Belt
Figure 2.2 Close-up Diagrams of Each Component
The core workflow of the sorting robot is as follows:
Operators place materials in batches on Conveyor Belt 1, which conveys them to the 2D vision detection area.
The 2D Vision Integration System detects material orientation and position in real time.
If a material is misaligned, the system signals the robot; once the material enters the robot's working range, the robot picks it up and corrects its position.
The robot places the corrected material on Conveyor Belt 2, resets to the standby position, and repeats the cycle for subsequent materials.
Operation and Maintenance Guidelines
Environmental Requirements: Operate in a dry, low-dust area away from strong direct light, which can affect 2D vision detection and conveyor belt transmission.
Pre-Commissioning: Calibrate the coordinate alignment between the 2D vision system and the robot, and test the synchronization between conveyor speed and robot sorting to prevent gaps or misalignment.
Maintenance:
Daily: Clean the 2D vision lens to remove dust or stains for accurate detection.
Weekly: Check and adjust the tension of Conveyor Belts 1 and 2 to prevent slippage or misalignment.
Monthly: Lubricate the robot's moving joints, and inspect the stability of power and vision system connections.
Regularly: Clean residual materials from conveyor surfaces to ensure smooth detection and sorting.
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