Sorting Robots

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Sorting Robots
Details
End suction cup fixture and adjustable 2D vision system enable sorting of different shapes and sizes.
Category
Delta Robot
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Description

 

Sorting Robots are designed for the high-speed sorting and assembly of small, lightweight, and irregularly arranged items. The system integrates a 4-axis Delta parallel robot, a 2D industrial vision recognition system, a dual-channel conveyor belt, and a dedicated control cabinet, providing factories with an out-of-the-box automation solution.

 

Why This Sorting Robot Stands Out

 

High-Speed, High-Precision Sorting – Arm repeat positioning accuracy of ±0.1 mm.
Flexible Handling – An end-suction-cup fixture and adjustable 2D vision system enable sorting of different shapes and sizes.
Seamless Integration – Works with existing conveyor belts and production lines.
Lightweight and Compact – Total equipment weight ~104 kg, arm span 1,000 mm, making it easy to relocate or integrate into compact work cells.
Reliable industrial-ready – Power capacity 3.18 kVA, protection class IP40, suitable for standard factory environments.

 

Four-Axis Robot Specifications

 

Parameter Category

Specific Specification

Arm Span

1,000 mm

Repeat Positioning Accuracy

±0.1 mm

Maximum Load

3 kg

Power Capacity

3.18 kVA

Equipment Weight

Approximately 104 kg

Protection Class

IP40

 

product-631-535

 

Application Fields and Compatible Materials

 

Application Scenario Category  Specific Application Objects  Adaptable Materials
Electronic Manufacturing Industry Small resistors, capacitors, chip carriers, connectors, and other electronic components Plastics, metals, ceramics
Light Industry Cosmetic samples, stationery accessories (e.g., pen caps, buttons), and small food packaging parts Plastics, paper, composite materials
Auto Parts Small buckles, wire harness connectors, and micro-sensor housings Plastics, light metals

 

System Configuration

 

Depending on your operational scope, the workstation integrates the following core hardware components:

4-Axis Robot Unit: Executes high-speed multi-axis pick-and-place trajectories.

End Effector / Fixture: Pneumatic suction cup assembly configured for non-destructive part handling.

Material Conveyor Unit: Dual-lane belt conveyors (Conveyor 1 & Conveyor 2) for continuous part feeding and routing.

Vision & Sensing: 2D industrial vision camera integration for target location and orientation identification.

Control System: Central electrical control cabinet housed in an ergonomic workstation desk for power distribution and motion-logic execution.

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On-Site Simulation and Structural Close-Up Display

 

product-700-640
Figure 2.1On-site Physical Object Diagram
product-700-640
Material Conveyor Belt
3
End Suction Cup Fixture
2
Robot Electrical Control Cabinet
5
2D Vision Integration System
4
2D Vision Camera

Project Support

 

Documentation Package: Includes English user manual, electrical and pneumatic schematics, spare parts list, and maintenance schedules.

Technical & After-Sales Service: Remote engineering support for PLC, vision calibration, and I/O troubleshooting; fast-ship availability for wearing parts (suction cups, belts, lenses).

Hardware Warranty: Standard manufacturer warranty coverage for the 4-axis robot arm and drive system.

 

FAQ

 

Q: What types of products can it handle?

A: Products up to 3 kg, various shapes and sizes, with suction cup handling and 2D vision alignment.

Q: How precise is the sorting?

A: ±0.1 mm repeat positioning accuracy ensures high pick-and-place precision.

Q: Can it be integrated into existing conveyor systems?

A: Yes. Compatible with standard conveyor belts (Conveyor 1 & 2) and production lines.

Q: How heavy and large is the system?

A: Total equipment weight ~104 kg, arm span 1,000 mm, suitable for compact work cells.

Q: What maintenance is required?

A: Minimal. Routine inspection is recommended; components like suction cups and cameras are easily replaceable.

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