Product Introduction
The Handheld Welding Robot is an automated tool for welding metal parts, available for bulk ordering and customization.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Arm Span | 1587 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Maximum Load | 10 kg |
| Power Capacity | 5.06 kVA |
| Equipment Weight | Approximately 152 kg |
| Protection Class | Wrist: IP54, Body: IP40 |
Advantages and Application Fields
(I) Core Advantages
High-Precision Welding: The Handheld Welding Robot utilizes laser guidance and servo motor control, achieving a repeatability of ±0.05 mm, ensuring uniform welds and consistent weld quality.
Highly Efficient Operation: It can complete 100-120 welding cycles per hour, increasing efficiency by 2-3 times compared to traditional manual welding, making it suitable for mass production.
Durable: Key components are made of aerospace-grade aluminum alloy and reinforced steel, achieving a continuous working life of over 5000 hours, three times longer than ordinary welding torches.
Intelligent Control: Equipped with PLC control, it allows for real-time adjustment of power, current, and welding speed.
(II)Application Fields and Compatible Materials
| Application Scenario Category | Specific Application Objects | Adaptable Materials |
|---|---|---|
| Hardware Processing Industry | Suitable for welding metal components such as hardware frames, brackets, and chassis | Low Carbon Steel, Ordinary Carbon Steel |
| Automobile Manufacturing | Car bodies, stainless steel exhaust pipes, aluminum alloy wheel hubs | Steel, Stainless Steel, Aluminum Alloy |
| Sheet Metal Manufacturing Field | Suitable for splicing and welding sheet metal parts (such as equipment casings and cabinets) | Low-Alloy Structural Steel, Cast Iron Parts |
(III)Physical Display
Figure 2.1 On-site Physical Object Diagram
wire feeder
Handheld laser welding machine
teach pendant
welding workbence
welding torchu
Robot Electrical Control Cabinet
Elevated Fixing Base/Workbench
Figure 2.2 Close-up Diagrams of Each Component
Handheld Welding Robot:
The operator uses the teach pendant to move the robot and welding torch to the starting point, sets the welding trajectory (e.g., straight line, arc), and configures parameters such as laser power, wire feed speed, and welding speed, which the system records to create the teaching program. The workpiece is then placed on the welding table and secured with fixtures or positioning tools to match the programmed position. When started, the robot follows the programmed trajectory while the wire feeder and laser operate according to the preset parameters. After welding, the system resets automatically, and the workpiece is inspected; parameters or trajectory can be adjusted as needed before repeating the process.
Equipment Operation and Maintenance Guidelines
Equipment Installation
Secure the welding torch and properly arrange cables and air pipes to prevent loosening or entanglement.
Programming and Debugging
Accurately program the welding trajectory and parameters. Simulate the operation and correct deviations to ensure precision.
Maintenance
Regularly clean spatter from the welding torch.
Lubricate robot moving parts and check the transmission system.
Personnel Training
Operators should master parameter settings and basic troubleshooting to ensure efficient operation.
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